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Discussion Starter · #2 · (Edited)
GroupDescriptionThreadingTorque [Nm]Torque [Nm]2Notes
ABS SYSTEMFront brake master cylinder to handlebar fastenerM6x1
10​
Seq.: 1-(UP)-2-1
ABS SYSTEMUnions to ABS control unit fastenerM10x1
23​
ABS SYSTEMFront brake calliper fastener (RH+LH)M10x1.2545*GREASE B; *dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
ABS SYSTEMFront brake calliper pre-tightening for settling (RH+LH)M10x1.25
2​
GREASE B
ABS SYSTEMUnion on brake master cylinder tighteningM10x1
23​
ABS SYSTEMScrew securing ABS/fuse support bracket to frameM6x1
10​
ABS SYSTEMScrew retaining rear brake master cylinder to fluid reservoir bracketM6x1
10​
LOCK 2
ABS SYSTEMScrew securing rear brake fluid reservoir to supportM6x1
2​
Pre-applied threadlocker
ABS SYSTEMRear brake calliper retaining screwM8x1.2525*GREASE B; *dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
ABS SYSTEMBleeder fastener (RH+LH front calliper)M6x1
4​
ABS SYSTEMABS control unit on bracket fastenerM6x16.8±1LOCK 2
ABS SYSTEMScrew securing ABS hose rear bracket to engineM6x1
10​
Pre-applied threadlocker
ABS SYSTEMScrew securing ABS control unit to ABS/fuse support bracketM6x1
10​
Pre-applied threadlocker
ABS SYSTEMScrew securing ABS hose plug to ABS hose support bracket
3,5​
1,6​
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Discussion Starter · #3 · (Edited)
GroupDescriptionThreadingTorque [Nm]Torque [Nm]2Notes
ACCESSORIESLH rear-view mirror fastenerM6x1
10​
ACCESSORIESRH rear-view miror fastenerM10x1.25-LH
40​
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Discussion Starter · #4 · (Edited)
GroupDescriptionThreadingTorque [Nm]Torque [Nm]2Notes
AIR INLET / OIL BREATHERBlow-by pipe to airbox clip
1,5​
AIR INLET / OIL BREATHERClamp retaining blow-by pipe to engine fitting + exhaust pipe heat guard
1,5​
AIR INLET / OIL BREATHERScrew securing ECU and electric component to airbox upper boxM5x0.8
5​
AIR INLET / OIL BREATHERScrew securing ignition switch connector support to ECU and electric component supportM5x0.8
5​
AIR INLET / OIL BREATHERNuts securing ECU and electric component support to airbox upper boxM5x0.8
2​
AIR INLET / OIL BREATHERScrews retaining Marelli ATS05 sensor (air temp) to airbox upper shell
3,5​
0,3​
AIR INLET / OIL BREATHERNuts retaining SIEMENS sensor rubber support to airbox lower shellM5x0.8
5​
AIR INLET / OIL BREATHERMap sensor silent-block to airbox lower shell fastenerM5x0.8
5​
AIR INLET / OIL BREATHERScrew securing clamp base (RICHCO) to airbox upper box
3,5​
0,5​
AIR INLET / OIL BREATHERScrew securing throttle body to airbox lower boxM6x1
8​
AIR INLET / OIL BREATHERScrews securing fuel pipes to throttle bodyM5x0.8
5​
AIR INLET / OIL BREATHERScrews securing intake funnels to throttle bodyM5x0.8
5​
AIR INLET / OIL BREATHERScrews securing air filter cover to aribox upper boxM5x0.8
3​
AIR INLET / OIL BREATHERAir filter retaining ring nutM6x1
8​
AIR INLET / OIL BREATHERScrews securing upper box to airbox lower box
5​
2,25​
AIR INLET / OIL BREATHERClip securing throttle body to intake ducts
2,5​
AIR INLET / OIL BREATHERSecondary air system actuator to airbox upper box retainer
3,5​
0,3​
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Discussion Starter · #5 · (Edited)
GroupDescriptionThreadingTorque [Nm]Torque [Nm]2Notes
CHAIN / SPROCKETSprocket fastenerM25x1.5186.0*GREASE B; *dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
CHAIN / SPROCKETSprocket cover fastenerM6x1
6​
LOCK 2
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Discussion Starter · #6 · (Edited)
GroupDescriptionThreadingTorque [Nm]Torque [Nm]2Notes
ELECTRICAL / ELECTRONIC SYSTEMIgnition switch cover cap nut fastenerM6x1
7​
ELECTRICAL / ELECTRONIC SYSTEMScrew securing ignition switch to frameM6x1>12*Pre-applied threadlocker; *dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
ELECTRICAL / ELECTRONIC SYSTEMFastener securing cables to remote control switchM6x1
5​
ELECTRICAL / ELECTRONIC SYSTEMGround cable on engine fastenerM6x1
10​
ELECTRICAL / ELECTRONIC SYSTEMNut securing starter motor cableM6x1
5​
ELECTRICAL / ELECTRONIC SYSTEMScrew retaining battery negative and positive polesM6x1
2,5​
ELECTRICAL / ELECTRONIC SYSTEMRegulator to battery mount fastenerM6x1
4​
ELECTRICAL / ELECTRONIC SYSTEMBattery plate fastener 82712941AM5x0.8
5​
ELECTRICAL / ELECTRONIC SYSTEMUpper battery plate to positive pole cover fastenerM5x0.8 (M5x0)
5​
ELECTRICAL / ELECTRONIC SYSTEMScrew securing fuse support backet to electric component support
4​
2​
ELECTRICAL / ELECTRONIC SYSTEMBattery mount to radiator support and horizontal head fastenerM6x1
8​
ELECTRICAL / ELECTRONIC SYSTEMBattery mount to radiator retaining screw fastenerM8x1.25
5​
ELECTRICAL / ELECTRONIC SYSTEMHorn to bracket fastenerM8x1.25
22​
ELECTRICAL / ELECTRONIC SYSTEMHorn bracket to radiator fastenerM5x0.8
5​
ELECTRICAL / ELECTRONIC SYSTEMCoil to bracket fastener on protruding nutsM5x0.8
6​
ELECTRICAL / ELECTRONIC SYSTEMFastener for coils+nuts to coil support bracketM5x0.8
6​
ELECTRICAL / ELECTRONIC SYSTEMCoil bracket to frame fastenerM6x1
10​
LOCK 2
ELECTRICAL / ELECTRONIC SYSTEMFront ABS speed sensor to front fork bottom end fastenerM6x1
7​
Pre-applied threadlocker
ELECTRICAL / ELECTRONIC SYSTEMRear ABS sensor retaining screwsM6x1
7​
Pre-applied threadlocker
ELECTRICAL / ELECTRONIC SYSTEMLH switch fastnerM5x0.8
2​
ELECTRICAL / ELECTRONIC SYSTEMRH switch fastenerM4x0.7
1,5​
ELECTRICAL / ELECTRONIC SYSTEMFastener for fuse wiring bracket to vertical head intake manifoldM6x1
10​
Pre-applied threadlocker
ELECTRICAL / ELECTRONIC SYSTEMScrews securing wiring support to vertical headM5x0.8
5​
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Discussion Starter · #7 · (Edited)
GroupDescriptionThreadingTorque [Nm]Torque [Nm]2Notes
EXHAUSTExhaust pipe flange to hor/vert. head nutM6x1
10​
GREASE I
EXHAUSTExhaust gas plugM10x1.25
25​
EXHAUSTLambda sensor fastener (HOR.+VER.)M12x1.25
25​
EXHAUSTClamps retaining horizontal primary heat guard pcs 2 and new vertical heat guard pc. 1
2,5​
EXHAUSTPresilencer assy to vertical primary pipe retaining clamp
18​
EXHAUSTExhaust silencer clamp only for replacing wheel and spare parts
22​
EXHAUSTFastener securing LH presilencer support con-rod to presilencer and support sheet on stand sideM6x1
10​
EXHAUSTRH presilencer support con-rod to engine fastenerM6x1
10​
EXHAUSTUpper RH presilencer support con-rod to engine fastenerM6x1
10​
EXHAUSTPresilencer assy to engine fastenerM8x1.25
18​
EXHAUSTCover to tailpipe fastener, only for replacing wheel and spare partsM5x0.8
5​
EXHAUSTLH side presilencer side cover fastenerM5x0.8
5​
EXHAUSTExhaust valve cover fastenerM5x0.8
5​
EXHAUSTRetainer securing exhaust valve motor to radiator supportM6x1
3,5​
EXHAUSTRetainer securing exhaust valve motor to support brackerM6x1
3,5​
EXHAUSTExhaust valve cable to engine fastenerM5x0.8
5​
EXHAUSTRetainer securing exhaust valve motor heat guard to support bracketM6x1
3,5​
Pre-applied thredlocker
EXHAUSTNut securing exhaust valve cable to silencerM6x0.75
2,5​
EXHAUSTFastener retaining RH M10 to M6 adapter bushing to crankcase for securing exhaust con-rodM10x1.5
15​
LOCK 5
EXHAUSTFastener securing LH and RH steel hear guards to vertical primary pipe clipM6x1
8​
EXHAUSTFastener securing LH and RH amodel heat guards to vertical primary pipe clipM6x1
8​
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Discussion Starter · #8 · (Edited)
GroupDescriptionThreadingTorque [Nm]Torque [Nm]2Notes
FAIRINGFastener securing front shield to radiator rubber blocks/aluminium supportM5x0.8
5​
Pre-applied threadlocker
FAIRINGFastener retaining shield to radiator central screwM5x0.8
2,5​
FAIRINGFastener securing shield to RH and LH lower fairing top retainersM5x0.8
2,5​
FAIRINGFastener securing shield to RH and LH lower fairing bottom retainersM5x0.8
2,5​
FAIRINGFastener securing LH and RH lower half-fairing lugM5x0.8
2,5​
FAIRINGFastener retaining LH and RH upper fairing to LH and RH conveyorM5x0.8
2,5​
FAIRINGFastener retaining LH and RH upper fairing to tank bracketsM5x0.8
4​
FAIRINGFastener retaining L Hand RH upper fairing to LH and RH lower fairingM5x0.8
2,5​
FAIRINGFastener securing LH and RH conveyors to tank wellnutM5x0.8
0,5​
FAIRINGFastener retaining LH and RH lower fairing to stand-side exhaust support sheet and RH fairing lower bracketM5x0.8
FAIRINGFastener retaining underseat cetnral cover to LH and RH side body panels and rear subframeM5x0.8
3​
FAIRINGLH and RH side body panels to subframe fastenerM5x0.8
3​
FAIRINGHeadlight fairing to LH and RH upper fairing fastenerM5x0.8
2,5​
FAIRINGFastener securing headlight fairing to front subframe and headlight rubber blocksM5x0.8
5​
FAIRINGPlexiglas to support fastenerM5x0.8
5​
FAIRINGFastener retaining Plexiglas support subframe trim to Plexiglas adjustmetn supportM5x0.8
5​
FAIRINGFastener retaining Plexiglas support subframe trim to subframeM6x1
5​
FAIRINGFastener retaining Plexiglas support subframe trim to adjustment support
5​
2​
FAIRINGFastener retaining LH coild side cover plate to engine stud boltM5x0.8
6​
FAIRINGFastener retaining LH coil side cover to plateM5x0.8
6​
FAIRINGFastener retaining RH side cover to brackets on front frameM5x0.8
6​
FAIRINGRH side cover to engine wellnut retaining screwM6x1
1​
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Discussion Starter · #9 · (Edited)
GroupDescriptionThreadingTorque [Nm]Torque [Nm]2Notes
FOOTPEGS AND LEVERSBrake lever pin on footpeg holder plate fasenerM8x1
24​
Pre-applied threadlocker
FOOTPEGS AND LEVERSStop switch on footpeg holder plateM8x1
5​
FOOTPEGS AND LEVERSBrake lever adjuster retainerM6x1
8​
FOOTPEGS AND LEVERSBrake master cylinder control rod fastenerM6x1
7,5​
FOOTPEGS AND LEVERSRear brake return spring retaining pinM6x1
10​
LOCK 2
FOOTPEGS AND LEVERSLower footpegs to engine retaining adjusterM20x1
0,6​
GREASE B
FOOTPEGS AND LEVERSFootpeg holder plate adjuster ring nut to adjusterM20x180*GREASE B; *dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
FOOTPEGS AND LEVERSNut retaining footrest holder plate to engineM12x1.2560*GREASE B; *dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
FOOTPEGS AND LEVERSFootpeg holder plate to adjuster retaining screwM10x1.2545*GREASE B; *dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
FOOTPEGS AND LEVERSScrew securing footpeg holder plate to rear subframeM8x1.2525**dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
FOOTPEGS AND LEVERSScrews securing RH rear footpeg holder plate to rear subframeM8x1.2530*Pre-applied threadlocker; *dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
FOOTPEGS AND LEVERSGearchange lever pin on footpeg holder plateM8x1
24​
Pre-applied threadlocker
FOOTPEGS AND LEVERSScrew retaining DQS transmission rod joint and rod 1312 base no DQS on rear shift leverM6x1
10​
FOOTPEGS AND LEVERSScrew retaining DQS transmission rod jiont and rod 1312 base on pawlM6x1
10​
FOOTPEGS AND LEVERSDQS gearchange transmission rod eyelet bolt (S VERSION ONLY)M5x0.8
5​
LOCK 1
FOOTPEGS AND LEVERSScrew locking gearchange lever to pawlM6x1
10​
Pre-applied threadlocker
FOOTPEGS AND LEVERSRH nut securing joints to gearchange rod (BASE VERSION ONLY)M6x1
5​
FOOTPEGS AND LEVERSLH nut securing joints to gearchange rod (BASE VERSION ONLY)M6x1
5​
FOOTPEGS AND LEVERSLower footpegs to engine retaining adjusterM20x1
0,6​
FOOTPEGS AND LEVERSFootpeg holder plate adjuster ring nut to adjusterM20x180**dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
FOOTPEGS AND LEVERSFootpeg holder plate to adjuster retaining screwM10x1.2545**dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
FOOTPEGS AND LEVERSScrew securing footpeg holder plate to rear subframeM8x1.2525**dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
FOOTPEGS AND LEVERSScrews securing RH rear footpeg holder plate to rear subframeM8x1.2530**dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
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Discussion Starter · #10 · (Edited)
GroupDescriptionThreadingTorque [Nm]Torque [Nm]2Notes
FRAMEScrew retaining frame to H/V headsM12x1.2590*GREASE B; *dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
FRAMEScrews retaining subrframe to vertical headM18x1.5150*GREASE B; *dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
FRAMERH and LH grab handle to subframe rear plate retaiing screwsM6x1
10​
LOCK 2
FRAMEFastener securing latch bracket to frame and latch to brackerM6x1
8​
FRAMEFastener securing eelectric component compartmentM5x0.8
3​
FRAMEFastener securing tank pivot mounting plate to subframeM5x0.8
5​
FRAMEFront subframe to frame fastenerM8x1.25
22​
FRAMEElectric component support bracket fastenerM6x1
8​
FRAMEFront wiring harness guide to subrframe fastenerM6x1
8​
Pre-applied threadlocker
FRAMEElectric component support bracket fastener1-1/8 GAS
1,5​
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Discussion Starter · #11 · (Edited)
GroupDescriptionThreadingTorque [Nm]Torque [Nm]2Notes
FRONT FORKSteering bearing ring nutM35x135*GREASE B; *dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
FRONT FORKSteering head to fork legs fastenerM8x1.2524**dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
FRONT FORKSteering head central locking screwM8x1.2524*GREASE B; *dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
FRONT FORKX Fix hose clamp 75811201AM6x1
6​
Pre-applied threadlocker
FRONT FORKSteering limit stop adjuster lock nutM8x1.25
18​
LOCK 2
FRONT FORKFront brake cable guide to bottom yoke fastenerM6x1
10​
Pre-applied threadlocker
FRONT FORKSplash guard to bottom yoke fastenerM5x0.8
5​
FRONT FORKBottom yoke locking screwsM8x1.2522*GREASE B; *dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
FRONT FORKABS cable ring retainer onto Marzocchi fork bottom end - BASE VERSION ONLYM6x1
10​
Pre-applied threadlocker
FRONT FORKABS cable ring retainer onto Ohlins S fork bottom end - S VERSION ONLYM6x1
10​
FRONT FORKMarzocchi fork bottom end cover retainer - BASE VERSION ONLYM6x110*Pre-applied threadlocker; *dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
FRONT FORKOHLINS fork bottom end locking screws - S VERSION ONLYM8x1.2519*GREASE B; *dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
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Discussion Starter · #12 · (Edited)
GroupDescriptionThreadingTorque [Nm]Torque [Nm]2Notes
FRONT MUDGUARDFront mudguard fastenerM6x18*Pre-applied theradlocker; *dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
FRONT MUDGUARDFront brake hose guide on mudguard retainer
3,5​
0,4​
Pre-applied theradlocker
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Discussion Starter · #13 · (Edited)
GroupDescriptionThreadingTorque [Nm]Torque [Nm]2Notes
FRONT WHEELBrake disc fastener (RH+LH)M8x1.2530*LOCK 2; *dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
FRONT WHEELFront wheel nut fastenerM25x1.563*GREASE B; *dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
FRONT WHEELValve fastenerM8x1.25
9​
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Discussion Starter · #14 · (Edited)
GroupDescriptionThreadingTorque [Nm]Torque [Nm]2Notes
FUEL TANKScrew retaining buffers to fuel tankM5x0.8
6​
FUEL TANKTank plug retaining screwM5x0.8
4​
FUEL TANKTank plug flange retaining screwM5x0.8
4​
FUEL TANKGAC retaining screwsM5x0.8
5​
GREASE B
FUEL TANKFuel sensor to tank retainerM5x0.8
5​
GREASE B
FUEL TANKRetainer for male quick-release fitting CPC PLCD240-04V1/4 NPT
10​
LOCK 6
FUEL TANKTank to front LH side frame fastenerM6x1
5​
FUEL TANKCanister to Bracket fastenerM5x0.8
6​
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Discussion Starter · #15 · (Edited)
GroupDescriptionThreadingTorque [Nm]Torque [Nm]2Notes
HANDLEBAR / CLUTCH CONTROLClutch lever to lever unit fastenerM6x110 - 15 .
HANDLEBAR / CLUTCH CONTROLHandlebar clamp to tubes fastenerM6x110*GREASE B; *dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
HANDLEBAR / CLUTCH CONTROLHandlebars to steering head fastenerM10x1.535*GREASE B; *dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
HANDLEBAR / CLUTCH CONTROLAsahi Denso throttle control to handlebar retainerM5x0.8
1,5​
HANDLEBAR / CLUTCH CONTROLHandlebar counterweight fastenerM6x1
10​
HANDLEBAR / CLUTCH CONTROLClutch cable plate to engine fastenerM6x1
10​
HANDLEBAR / CLUTCH CONTROLClutch lever body to handlebar U-bolt fastenerM6x16-7Seq.:1-(UP)-2-1
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Discussion Starter · #17 · (Edited)
GroupDescriptionThreadingTorque [Nm]Torque [Nm]2Notes
LIGHTSHeadlight to subframe central fastenerM5x0.8
5​
LIGHTSTail light support to rear subframe retaining screwsST5
3​
LIGHTSRear turn indicators to spacers retainerM5x0.8
3​
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Discussion Starter · #18 · (Edited)
GroupDescriptionThreadingTorque [Nm]Torque [Nm]2Notes
NUMBER PLATE HOLDERNut securing cat's eye to plateM4x0.7
1,5​
NUMBER PLATE HOLDERScrew securing number plate light to upper number plate holderM4x0.7
1,5​
NUMBER PLATE HOLDERLower to upper number plate holder retainerM5x0.8
4​
LOCK 2
NUMBER PLATE HOLDERNumber plate holder plate to upper number plate holder retainerM6x1
8​
NUMBER PLATE HOLDERFastener retaining number plate holder to rear subframeM8x1.25
20​
Pre-applied threadlocker + LOCK 2
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Discussion Starter · #19 · (Edited)
GroupDescriptionThreadingTorque [Nm]Torque [Nm]2Notes
OIL COOLERScrews retaining radiator support to horizontal headM8x1
25​
Pre-applied threadlocker
OIL COOLERBracket 830.1.F14.1BA to aluminium support top fastener and bracket+oil cooler bottom fastenerM6x1
5​
OIL COOLERFastener securing pressure switch to oil cooler
19​
Lubricate with engine oil
OIL COOLEROil lines to radiator unions retainerM16x1.518*Lubricate with engine oil; *dynamic safety-critical point; tightening torque tolerance must be Nm ± 5%
OIL COOLERNipple to oil cooler fastenerM14x1.25
23​
LOCK 1
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